A new generation of bio-based plastics from renewable European raw materials

SUPREME-PILOTS develops advanced PLA-based copolymers — safer, more sustainable and circular alternatives to fossil-based plastics for high-value industrial applications.

14PARTNERS
7COUNTRIES
4PILOT APPLICATIONS
>35%CO₂ REDUCTION TARGET
Project Strategy

A new generation of bio-based plastics

The SUPREME-PILOTS project aims to develop a new generation of advanced bio-based plastics from renewable European raw materials. The project focuses on improving PLA, or polylactic acid, a plant-based plastic that can be produced from resources such as corn, sugar beet or other agricultural feedstocks.

PLA is already an important alternative to fossil-based plastics, but its current performance is still limited in some applications. Standard PLA can be too rigid or brittle, and it does not always provide enough heat resistance, flexibility or long-term durability for demanding industrial uses.

SUPREME-PILOTS addresses these limitations by developing improved PLA-based copolymers. Copolymers are plastics made from more than one type of chemical building block, which makes it possible to fine-tune their properties. In this project, PLA is combined with advanced bio-based components such as polyester-polyols and bio-based PTMG. These ingredients help adjust the final material’s flexibility, toughness, resistance and processability. Bio-based PTMG (Bio-PTMG) is a plant-derived version of polytetramethylene ether glycol (PTMG), a premium polyether polyol. It acts as a primary raw material to manufacture high-performance polyurethane, spandex, synthetic leather, and polyester resins.

What makes it different

  • Tunable copolymers — multiple bio-based building blocks for tailored properties
  • Reactive extrusion — improve the material as it is produced, solvent-free
  • AI & machine learning — predict the most promising formulations faster
  • Safe & Sustainable by Design — safety and sustainability built in from the start
How it works

Technology behind the materials

Processing

Reactive extrusion

A key technology used in the project is reactive extrusion. Extrusion is a continuous production process in which materials are heated, mixed and pushed through a machine. In reactive extrusion, the ingredients also undergo controlled chemical reactions during this process. This makes it possible to improve the material while producing it, without the need for solvents and with the potential to reduce waste, energy use and production costs.

Intelligence

AI & machine learning

Artificial intelligence and machine learning also support the development process. These tools analyse data from previous experiments and help predict which material combinations and processing conditions are most promising. As a result, researchers can reduce unnecessary testing and move more efficiently from laboratory development towards industrial-scale production.

Scale-up

Industrial platforms

The new materials will be tested on several industrial processing platforms, including large-scale 3D printing, rotational moulding, calendering, film production and lamination. These technologies cover a wide range of manufacturing routes, from producing large printed objects and hollow plastic parts to creating thin sheets, films and layered materials.

Demonstration

Four real-world pilot applications

The project will demonstrate the performance of the new materials through real product prototypes in four main pilot applications.

Foamed sports & protective products
01

Foamed sports & protective products

In large-scale 3D printing, the materials will be used to create lightweight foamed sports and protective products, such as safety mats, playground floor tiles, wall protection systems and training blocks. These products are expected to combine low weight with impact absorption and durability.

Urban furniture
02

Urban furniture

In rotational moulding, the project will develop urban furniture components, especially outdoor planters or similar public-space products, as bio-based and recyclable alternatives to conventional polyethylene products.

Resilient flooring
03

Resilient flooring

In calendering, the new materials will be used to produce more sustainable resilient flooring for public, commercial, healthcare and sports environments, with the aim of reducing or replacing conventional rubber and fossil-based elastomers.

Signage & warning tapes
04

Signage & warning tapes

In film production and lamination, the project will develop flexible industrial signage and warning tapes as a bio-based alternative to PVC-based products, with good durability, printability, adhesion and recyclability.

These pilots ensure that SUPREME-PILOTS is not limited to material development, but also demonstrates how the new plastics can work in practical applications. The expected results include validated product prototypes, improved processing knowledge, scalable material production routes and a digital tool to support faster optimisation of new PLA-based formulations.

Circularity

Designed to be safe, sustainable and circular

Full life-cycle thinking

Circularity is a central element of SUPREME-PILOTS. This means considering the full life cycle of the material, including how it can be reused, recycled or recovered at the end of its use. The project will assess recycling options and end-of-life solutions for the developed products, including mechanical and chemical recycling routes. This supports a more circular economy, where materials remain in use for as long as possible and waste is reduced.

Safe & Sustainable by Design

SUPREME-PILOTS follows the European Safe and Sustainable by Design approach. This means that safety and sustainability are considered from the beginning of the material design process, rather than added only at the end. The aim is to develop materials that are not only high-performing, but also safer for people and better for the environment.

By combining European raw materials, research knowledge, industrial cooperation and advanced technologies, SUPREME-PILOTS can help strengthen Europe’s role in the bio-based materials sector. The project supports the transition from fossil-based plastics to safer, more sustainable and more circular alternatives, while opening new high-value market opportunities in sectors such as sports, construction, urban infrastructure, transport, medical technology, electronics and energy.

The Consortium

Consortium

The SUPREME-PILOTS consortium brings together 14 partners from seven European countries, combining the expertise of large companies, SMEs, research and technology organisations, and an association. The partners cover the full value chain and contribute complementary knowledge in materials, processing, product development, testing, standardisation, sustainability assessment, and innovation management.

SUPREME-PILOTS will apply the European Union’s Safe and Sustainable by Design framework to improve the sustainability, safety, and circularity of innovative materials and products. The project aims to achieve a reduction of more than 35% in CO₂-equivalent emissions, supporting the transition towards safer, more sustainable, and circular industrial value chains.

SUPREME-PILOTS Consortium Kick-off Meeting in Zaragoza Project Kick-off Meeting — Zaragoza, Spain
14Partners
7Countries
>35%CO₂-eq emissions reduction target
SSbDSafe & Sustainable by Design

Project Partners

Fundación AITIIPSpain · Coordinator
Novamont S.p.A.Italy
FH OÖ Forschungs & Entwicklungs GmbHAustria
Fundación GAIKERSpain
Envico Research SLSpain
Competence Center CHASE GmbHAustria
Artigo S.p.A.Italy
Comercial Edizar SASpain
Moses Productos SLSpain
AM3D Metalica SLSpain
LC Innoway Nonprofit Kft.Hungary
ASRO – Romanian Standards AssociationRomania
Universidade Nova de LisboaPortugal
Empa – Swiss Federal Laboratories for Materials Science and TechnologySwitzerland
Hover over a partner to see where it is located
AITIIP
Project Coordinator

Fundación AITIIP

Coordinator · WP2 & WP7 Leader · Spain

AITIIP is a Spanish Research and Technology Organisation (RTO) and Technology Centre specialised in advanced manufacturing, plastic materials and their transformation processes, including extrusion, injection moulding, thermoforming, rotomoulding, calendering, film extrusion and large-format 3D printing. With over 25 years of experience, AITIIP acts as a bridge between laboratory research and industrial application, supporting companies and research partners through advanced technological services, R&D projects and industrialisation activities.

Since 2010, AITIIP has been actively working with bioplastics, focusing on the development, validation and scale-up of bio-based, smart and sustainable materials for demanding industrial sectors. Its facilities include one of Europe's leading pilot plants for polymer processing, covering different transformation technologies, polymer and recycling facilities, and a complete material characterisation laboratory. AITIIP also has extensive experience in European collaborative projects, having participated in 51 and coordinated 23 of them, including 11 projects within the BBI/CBE JU programme.

25+years of experience
51EU projects participated
23projects coordinated
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AM3D Metalica
WP4 Co-Leader

AM3D Metalica SL

WP4 Co-Leader · Spain

AM3D is a Spanish company specialised in advanced additive manufacturing, providing end-to-end solutions for high-performance plastic and metal components using technologies such as Selective Laser Melting, Laser Metal Deposition and large-format robotic extrusion (BAAM/WAAM). Its services span the full production cycle — from design for additive manufacturing and topology optimisation to prototyping, short-series production and post-processing — for demanding sectors including aerospace, automotive, medical and industrial machinery.

Within SUPREME-PILOTS, AM3D co-leads WP4 and heads the "Foamed BAAM for lightweight protective and sports systems" use case, manufacturing functional prototypes such as shock-absorbing floor tiles, wall padding and safety mats with the new PLA-TPE copolymers. It optimises the pellet-fed robotic extrusion process and integrates physical and chemical foaming strategies to achieve controlled porosity, while providing feedback on processability, thermal stability and finishing quality.

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Artigo
Resilient Flooring Pilot

Artigo S.p.A.

Resilient Flooring Pilot · Italy

Based in Italy and part of the Mondofin Group, Artigo specialises in resilient rubber flooring for the contract sector, producing durable, flexible flooring for high-traffic public and professional environments such as schools, hospitals, airports and offices. The company operates a fully integrated manufacturing facility, managing the entire production lifecycle from raw material compounding to vulcanisation and finishing.

Within SUPREME-PILOTS, Artigo leads the resilient flooring pilot, translating laboratory-scale breakthroughs into market-ready commercial applications for the green building and sustainable architecture sectors. The company conducts chemical-physical characterisation, mechanical stress testing and rheological analysis of the new bio-based compound.

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ASRO
WP7 Task 7.3 Lead

ASRO – Romanian Standards Association

WP7 Task 7.3 Lead · Romania

ASRO is the Romanian national standardisation body, acting as the national platform for the development and adoption of European and international standards. It is a full member of CEN, CENELEC and ETSI at European level, and of ISO and IEC at international level, coordinating Romanian stakeholder participation through its national technical committees.

Within WP7 (Task 7.3), ASRO coordinates the SUPREME-PILOTS standardisation activities — identifying and assessing relevant standards, analysing standardisation gaps, and preparing the project's Standardisation Roadmap. ASRO also delivers a training session on standardisation and regulatory mechanisms for project partners and contributes to dissemination and coordination activities.

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Competence Center CHASE
Digitalization Partner

Competence Center CHASE GmbH

Digitalization Partner · Austria

The Competence Center CHASE is a Research and Technology Organisation headquartered in Austria, dedicated to making the chemical industries more sustainable. Together with industry and academic partners, it digitalises and intensifies processes and makes them circular using process analytics, data analytics, machine learning and AI. With its broad range of expertise, CHASE bridges process and data, expert and algorithm, lab and pilot scale.

In SUPREME-PILOTS, CHASE is the digitalisation partner, accelerating process development at lab scale and informing the upscaling process through physics- and data-driven modelling of reactive extrusion, and facilitating in-silico exploration of processing parameters through expert-facing GUIs.

Converzar
Signage & Tapes Pilot

Comercial Edizar SA (CONVERZAR)

Signage & Tapes Pilot · Spain

CONVERZAR (Comercial Edizar S.A.) is a Spanish family-owned company founded in 1975, specialised in the engineering, conversion and manufacturing of customised adhesive, flexible and multifunctional material solutions for industrial applications, including automotive, electric mobility, electronics and aerospace.

Within SUPREME-PILOTS, CONVERZAR acts as an industrial end-user and application demonstrator, developing and validating a sustainable industrial floor-marking tape based on the project's bio-based copolymers as a replacement for conventional PVC-based films. The company assesses film-to-adhesive compatibility and validates the final demonstrators against adhesion, abrasion, printability and durability requirements.

50+years of experience
250+industrial customers
26M+components produced / year
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Empa
WP5 Task 5.1 Co-Leader

Empa

WP5 Task 5.1 Co-Leader · Switzerland

Empa – the Swiss Federal Laboratories for Materials Science and Technology – is an interdisciplinary research institute within the ETH Domain. Its Environmental Risk Assessment and Management (ERAM) Group develops methods and tools to assess the environmental risk of advanced materials, including engineered nanomaterials, plastics, chemicals and bio-based materials.

In SUPREME-PILOTS, Empa contributes mainly to WP5, co-leading Task 5.1 on the development of a biobased material-specific Safe and Sustainable by Design (SSbD) approach — adapting the European Commission's SSbD framework for polymers and integrating plastic/microplastic release considerations, life-cycle thinking and regulatory requirements into a tailored risk assessment for bio-based materials.

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FH OÖ
Polymer Research Partner (TCKT)

FH OÖ Forschungs & Entwicklungs GmbH

Polymer Research Partner (TCKT) · Austria

The University of Applied Sciences Upper Austria (FHOOE) carries out its SUPREME-PILOTS activities through the Transfercenter für Kunststofftechnik (TCKT), an R&D institute specialising in polymer technologies for more than 20 years. FHOOE holds a leading research position among Austrian universities of applied sciences, generating an R&D turnover of €30.7 million in 2025.

TCKT's team of around 35 researchers, technicians and students works on around 25 research projects annually, with a focus on material development involving recyclates and bio-based polymers. Within SUPREME-PILOTS, TCKT investigates structure–processing–property relationships to support the development of materials tailored to the project's specific applications.

20+years of experience
35researchers at TCKT
€30.7MR&D turnover (2025)
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GAIKER
WP5 Leader

Fundación GAIKER

WP5 Leader · Spain

GAIKER is a Research and Technology Organisation and member of the Basque Research and Technology Alliance (BRTA), based in Spain. Its expertise spans biotechnology, sustainable composites and functional polymers, recycling and circular economy, with extensive experience applying the Safe and Sustainable by Design (SSbD) framework using New Approach Methodologies (NAMs).

GAIKER leads WP5 on evaluating the SSbD profile of the SUPREME-PILOTS copolymers and contributes to WP4's recycling treatments task, driving the SSbD framework implementation and designing end-of-life (EoL) strategies for the project's materials and products.

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Envico Research (GCR)
WP3 Leader

Envico Research SL (GCR)

WP3 Leader · Spain

GCR is a leader in sustainable recycling and compounding solutions, specialising in high-quality recycled polyolefins, mineral masterbatches and advanced compounds. The company combines industrial scale, technical expertise and innovation capabilities to support brand owners, OEMs and plastic processors in reducing virgin plastic use and lowering carbon footprint without compromising performance, quality or supply consistency.

Within SUPREME-PILOTS, GCR leads Work Package 3 and provides technical support to partners across other work packages. WP3 focuses on the upscaling of pilot-scale copolymers and the optimisation of manufacturing processes to achieve technical performance, processing efficiency and cost structures comparable to incumbent fossil-derived polymers, supported by process modelling, pilot trials and translation to high-throughput production lines.

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LC Innoway
Communication & Dissemination Leader

LC Innoway Nonprofit Kft.

Communication & Dissemination Leader · Hungary

LC Innoway Nonprofit Kft. (LCIW), part of the LC Inno Group based in Szeged, Hungary, brings extensive expertise in Horizon Europe grant schemes, IPR management, technology transfer and market analysis. Its consultants have led knowledge management and exploitation activities in 16 EU-funded projects and provided exploitation consultancy for more than 90 EU-funded projects.

LCIW leads the communication and dissemination activities of SUPREME-PILOTS, coordinating the project's communication strategy, visual identity, website, social media, press releases and promotional materials, and tracks progress against the project's communication KPIs. It also leads clustering activities, identifying related projects and stakeholder groups for cooperation.

16EU projects led
90+projects supported
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Moses
Urban Furniture Pilot Leader

Moses Productos SL

Urban Furniture Pilot Leader · Spain

MOSES is an SME based in Zaragoza, Spain, specialised in the integral design, development and manufacturing of sustainable and advanced plastic products, using injection, rotational moulding and blow moulding alongside recycling technologies.

MOSES leads the "Rotomoulding for urban furniture" use case in SUPREME-PILOTS, handling the industrial upscaling and validation of urban planters that replace conventional oil-based polyethylene. The company tackles the micronisation of the new copolymer pellets into fine, flowable powder and employs smart Direct Tool Heating rotomoulding technology to reduce defects, waste and energy consumption.

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Universidade Nova de Lisboa
Social Sciences & Ethics

Universidade Nova de Lisboa

Social Sciences & Ethics · Portugal

Universidade NOVA de Lisboa (NOVA) brings strong expertise in Social Sciences and Humanities, combining qualitative and quantitative research, multi-actor approaches, and large-scale data collection to generate robust evidence.

NOVA leads activities related to stakeholder engagement and social acceptance, social impact assessment, and the gender, ethics, and inclusion dimension. NOVA will help ensure that the project's innovative biobased solutions are socially accepted, inclusive, ethical, and aligned with societal needs.

Novamont
Bio-based Raw Materials

Novamont S.p.A.

Bio-based Raw Materials · Italy

Novamont is a certified B Corporation and global leader in biodegradable and compostable bioplastics, developing bioproducts and biochemicals from renewable, plant-based sources. Over the years, Novamont has industrialised thirteen proprietary technologies, four of which are unique, combining bioplastics, biotechnology, agronomy, organic chemistry and product ecology.

As part of SUPREME-PILOTS, Novamont supplies the bio-based building blocks at the basis of the project's bio-based and biodegradable copolymers, and contributes to validating the use of these copolymers in selected testing applications.

13proprietary technologies
4unique technologies
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